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Two-stage Misalignment Switch HFKPT1 - China Suppliers and Factory for Conveyor Belt Deviation Detection

Our advanced conveyor belt deviation detection system is designed to prevent material spillage and equipment failures caused by belt misalignment. This reliable solution is essential for transportation systems in various industries such as mining, electric power, and chemicals. As a leading factory in China, we take pride in providing high-quality products to our customers.

During operation, if the conveyor belt deviates, the edge support roller will rotate and apply pressure to the production roller, causing it to tilt. Should the tilt exceed the first-level action angle, the system will trigger a set of switch signals. If the tilt continues to increase beyond the second-level action angle, an additional set of switch signals will be activated. These signals are crucial for initiating alarms or system shutdowns, ensuring the safety and efficiency of your operations. Our system features an automatic reset function, allowing the vertical roller to return to its original position once the belt conveyor resumes normal operation.

This series of deviation switches also includes an integrated indication feature, greatly enhancing maintenance convenience. Partner with us for the best solutions in conveyor belt monitoring, and trust in our expertise as reliable suppliers from China.

    Advantage

    All products of the company can be customized for production according to user usage scenarios.

    Construction Introduction

    This machine adopts aluminum alloy precision die-casting shell, which is high in strength and light in weight; the shell protection level reaches IP55, and can work in harsh environments for a long time. The machine adopts imported components, has large contact capacity, and the action is sensitive and reliable.

    Type meaning

    Type Meaning Specification Diagram

    Main technical parameters

    • Implementation standard: GB/T14048.5-2017
    • Rated insulation voltage: Ui=400V
    • Agreed heating current: Ith: 2A
    • Usage category: AC-15
    • Rated operating voltage Ue/rated operating current leAC-15 Ue/le: AC380V under usage type
    • Fuse model equipped during rated short-circuit current test: RT16-10A

    Use and installation

    The deviation switch mounted on the bracket, and then welded to the tape rack. Edger A plane perpendicular to the axis of the tape, and the tape vertical roll edge distance of L = 50 ~ 100mm; Tape is located 1/3 lower end of the vertical roll; every deviation 50M tape can be mounted to open a pair.

    Wiring

    The machine is equipped with a cable with a length of 0.5m when it leaves the factory. The cable pulling method refers to the marked cable color.
    Model Action angle Limit angle Contacts Contact capacity Protection class Reset mode Reliability
    I II NO NC
    HFXPT 12° 30° 70° 2 2 AC380V
    10V
    IP55 Automatic >10°
    10° 45°
    25° 35°
    HFKPT-12-30 two-stage deviation switch outline drawing
    HFKPT-12-30 two-stage deviation switch outline drawing

    Frequently Asked Questions (FAQ)

    Q: Can the deviation switches be customized for specific scenarios?
    A: Yes, all products of the company can be customized for production according to user usage scenarios.
    Q: What materials are used for the shell, and what is its protection rating?
    A: The machine features an aluminum alloy precision die-casting shell, which is high in strength and light in weight. It has an IP55 protection rating, allowing it to work reliably in harsh environments for a long time.
    Q: What standards do these switches comply with?
    A: The products are manufactured in compliance with the GB/T14048.5-2017 implementation standard.
    Q: How is the deviation switch installed on the conveyor system?
    A: The deviation switch is mounted on a bracket and welded to the tape rack. It should be positioned perpendicular to the axis of the tape, with a vertical roll edge distance of L = 50 to 100mm. Typically, a pair is mounted every 50 meters of tape.
    Q: What is the default wiring specification provided?
    A: The machine comes equipped with a 0.5-meter cable from the factory. Wiring connections should be made according to the marked cable colors.
    Q: What is the reset mode and reliability performance of the HFXPT model?
    A: The HFXPT model features an automatic reset mode, and it delivers a high reliability rating with action angles greater than 10 degrees.

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